MANUFACTURING – MAINTENANCE ENGINEERING CALCULATOR Insulation Resistance Megger A precise tool.
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What is the Insulation Resistance Megger & How does it work?

Insulation resistance is a measure of how well the windings of a motor are isolated from the earth and from each other. A megger applies a high DC voltage and reads the leakage current, converting it to a resistance value expressed in mega‑ohms (MΞ©). High resistance indicates good insulation, while low values suggest moisture, contamination, or ageing.

The Polarisation Index (PI) is the ratio of the resistance measured after 10 minutes to that measured after 1 minute. Because the insulation absorbs charge over time, a healthy system shows an increase in resistance, giving a PI greater than 1. The PI provides a time‑dependent view of insulation quality, making it more reliable than a single reading.

Interpretation guidelines are commonly used: PI < 1.0 indicates poor insulation, 1.0–2.0 suggests marginal condition, and PI > 2.0 is considered good. Additionally, many standards require a minimum resistance of 1β€―MΞ© per kilovolt of applied test voltage. Falling below this threshold flags the motor for further inspection or corrective action.

PI = frac{R_{10}}{R_{1}}
PI = Polarisation Index
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Parameters
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Frequently Asked Questions
What is insulation resistance?
Insulation resistance measures how well a motor's windings are isolated from earth and each other, expressed in mega-ohms (MΞ©).
How does a megger work?
A megger applies high DC voltage to measure leakage current, converting it to insulation resistance in MΞ©.
What does the Polarisation Index indicate?
The Polarisation Index is the ratio of 10-minute to 1-minute resistance readings, indicating insulation health and potential issues like moisture or contamination.
Why is high insulation resistance important?
High insulation resistance indicates good motor condition, while low values suggest problems that need addressing to prevent failures.
How often should I check insulation resistance?
Regular checks are recommended, typically annually or as per manufacturer guidelines, depending on operating conditions and environment.
What factors can affect insulation resistance readings?
Moisture, contamination, age, temperature, and voltage level can all impact insulation resistance measurements.
Can I use a megger on any electrical device?
While similar, not all devices are suitable. Consult the manufacturer's guidelines to ensure compatibility and safety.

Results are for informational purposes only and do not constitute professional advice.